What is Compound Balanced Mesh Belt

 

Compound Balanced Belts are popular for use in transferring small parts due to its closed mesh that are constructed with alternating multiple left and right hand spirals joined by straight rods. The left-round and right-round spiral are fitted tightly together alternately and jointed with straight rods. Originally designed to bake crackers, this style of belting is comprised of left and right-hand spirals compounded together to form a tight conveying surface. This allows for the transportation of product that would otherwise fall through a more open weave belt. Compound balance weave belts are often used in the Heat Treat Industry for fasteners or powders as well as baking bands in the Food Industry for tortillas, cookies, and crackers.

 

Advantages of Compound Balanced Mesh Belt

 

Enhanced Durability
The belt is built to withstand heavy loads and continuous usage, ensuring long-lasting performance.

 

Excellent Stability
With its advanced design, this belt provides exceptional stability, minimizing vibration and ensuring smooth operation.

 

High Precision
The belt offers precise movement, allowing for accurate positioning and improved production processes.

 

Low Maintenance
Its robust construction and high-quality materials result in reduced maintenance requirements, saving time and costs.

 

Versatile Applications
The belt is suitable for diverse industries such as manufacturing, packaging, food processing, and more.

 

Improved Efficiency
The belt enhances productivity by facilitating the seamless flow of materials during manufacturing and assembly processes.

 

Optimal Space Utilization
Its compact design enables effective space management, maximizing the utilization of available floor space.

Why Choose US

Our Factory

Kansai Wire Netting(Kunshan)Co., Ltd, as a subsidiary of Kansai Wire Netting from Japan, was founded in 2004, in Kunshan City, Jiangsu Province, PRC with total invested capital-USD 4.2 million co-operated by Kansai Wire Netting Co., Ltd(Japan) and JUN-EN Enterprise Corporation (Taiwan).

 

Our Product

Balanced Belt, Compound Balanced Belt, One Direction Belt, Chain Belt, Flat Wire Belt, Ladder Belt, Curve Conveyor Belt, Special Process Belt, Plywood veneer Dryer Belt.
Freezing Food Machinery, Canned Food Machinery, Sea Food Machinery, Continuous Baking Machinery, Heat Treatment Machinery, Glass Machinery, Chemical Machinery, General Purpose Conveyors, Special Conveyors.

Main Market

With nearly 100 years developing history, Kansai group has sales or manufacturing operations in Japan, Taiwan, China, Thailand, Singapore,Australia and USA.

 

 

 

After-sales Service

In the operation and normal maintenance of mesh belt, we can provide customers with a wide range of reliable basis and advice. As an industrial wire mesh manufacturing arm of the Nippon Filcon group, we will ensure to meet our new challenges by responding to each customer requirement with the Timely, Correctly and Honestly commitment we are renowned for.

 

Choosing the Right Metal Mesh Belt

When selecting a metal mesh belt for quick freezing, several factors should be considered

Operating Conditions and Environment

Evaluate the temperature, humidity, and other environmental factors to choose a belt that can withstand the specific conditions.

Belt Strength and Durability

Consider the load capacity and durability requirements to ensure the chosen belt can handle the intended application.

Mesh Size and Open Area

The mesh size and open area affect the airflow and heat transfer, impacting the freezing efficiency.

Hygiene and Cleanability

Opt for belts that are easy to clean and maintain, complying with food safety standards.

Cost and Longevity

Balance the initial investment with the expected lifespan and performance of the belt.

 

Wire Mesh Belts Common Materials
 

There are many materials for wire mesh belts. Different material has these own characteristics:
Carbon steel is an iron-carbon alloy with a carbon content of 0.0218% to 2.11%. Also called carbon steel. Generally, it also contains a small amount of silicon, manganese, sulfur, and phosphorus. Generally, the higher the carbon content of carbon steel, the greater the hardness and the higher the strength, but the lower the plasticity.
SUS304 features best corrosion and rust resistance performance with relatively more expensive costs.
Inconel600 alloy is a nickel-chromium-iron-based solid solution strengthened alloy. It has good high temperature corrosion resistance and oxidation resistance, excellent cold and hot processing and welding properties, and has satisfactory thermal strength and high plasticity below 700°C.
Cr25Ni35Si2 materials feature high temperature and carbon resistance.
More chemical analysis and material options, just browse the following chart: 

 

Tag

Chemical Component

Resistance Temperature

Material Properties

C

Si

Mn

P

S

Ni

Cr

Mo

Cu

45# Steel

0.06–0.22

0.12–0.30

0.25–0.60

400

 

D667

0.12

1

11.0–15.0

0.045

0.03

0.5–1.5

12.5–14.0

0.6

1.5–2.5

 

Nickel steel grade, cold workability and corrosion resistance.

1Cr13

0.15

0.6

0.6

600

 

1Cr18Ni9Ti

0.12

0.6

0.6

12.0–14.0

750

 

SUS304

0.08

1

2

0.045

0.03

8.0–10.0

18.0–20.0

750

Has good corrosion resistance and is widely used.

(0Cr18Ni9)

New SUS304

0.08

1

2

0.045

0.03

8.0–11.0

18.0–20.0

750

Has good corrosion resistance and is widely used.

(06Cr19Ni10)

SUS304H

0.06–0.10

1

2

0.045

0.03

8.0–11.0

18.0–20.0

 

Good corrosion resistance and high strength after cold working.

SUS304HC

0.08

1

2

0.045

0.03

8.0–10.0

18.0–20.0

2.0–3.0

750

Good cold workability, good corrosion resistance.

SUS304M

0.06

1

2

0.045

0.03

9.0–10.0

18.0–20.0

800

Good corrosion resistance, good drawing performance.

SUS316

0.08

1

2

0.045

0.03

10.0–14.0

16.0–18.0

2.0–3.0

800

Corrosion resistance is superior to SUS304 in seawater and various organic acids.

SUS316L

0.03

1

2

0.045

0.03

12.0–15.0

16.0–18.0

2.0–3.0

800

Has lower carbon content than SUS316 and better resistance to intergranular corrosion. An important corrosion resistant material.

SUS310S

0.08

1.5

2

0.045

0.03

19.0–22.0

24.0–26.0

1,000

Heat resistance, good oxidation resistance.

SUS314

0.25

1.5–3.0

2

0.04

0.03

19.0–22.0

24.0–26.0

1,000

Good oxidation resistance, mostly used as heat resistant steel.

Cr20Ni80

0.05

rest

0.05

0.02

0.02

75.0–78.0

19.0–21.0

1,350

High temperature and carbon resistance.

Cr25Ni35Si2

0.05

≤ 1.5

0.5

0.02

0.02

33.0–36.0

23.0–26.0

rest

1,250

High temperature and carbon resistance.

Cr25Ni20Si2

0.05

≤ 1.5

0.5

0.02

0.02

19.0–21.0

23.0–26.0

rest

1,250

High temperature resistance.

Alloy steel

0.02

≤ 2.0

2

0.05

0.03

20.0–22.0

23.0–26.0

2.0–3.0

1,400

High temperature resistance and hydrogen embrittlement.

Containing Nb

SUS201CU

0.12

1

7.5–10.0

0.045

0.03

3.5–5.5

13.5–16.0

0.5

2.0–3.0

 

Nickel steel grade, cold workability and corrosion resistance.

 

Application of Balanced Woven Mesh Conveyor Belt in Photovoltaic Crystal Sintering

 

Balanced woven mesh belts are widely used in photovoltaic crystal furnaces.In order to reduce the contact surface between the silicon wafer and the balanced woven mesh belt, bridges are welded on the mesh belt. The bridges are generally triangular. The solar silicon wafers are placed on the triangular bridges, which can reduce the indentation of the solar silicon wafers and the specifics of the bridges. The shape can be designed according to the size of the solar silicon wafer.

The conveyor for solar sintering has strict requirements. If the material is selected incorrectly and the mesh belt structure is unreasonable, it will damage the silicon wafers and cause adhesion and indentation. Therefore, the silicon wafer sintered mesh belt is made of high nickel-chromium alloy Cr20Ni80.The Ni content of this material is as high as 80%, the material is not easy to oxidize, resistant to high temperature and corrosion, and the edges are welded by argon arc welding. The deformation of the mesh belt is extremely small during use.

 

The width of the balanced woven mesh belt used for solar crystal sintering is generally 180-2000mm. In order to make the mesh belt run smoothly and prevent the mesh belt from deflection, the sintering furnace is equipped with an anti-deflection device. Sometimes the bridges of the mesh belt can be treated with nano-coating to greatly increase the service life.

 

How to Install the Metal Mesh Belt
Compound Balanced Mesh Belt With Stopper
Compound Balanced Mesh Belt With Side Guard
Compound Balanced Mesh Belt With Folded Edge
Mesh Basket

The metal mesh belt will be damaged during work for a long time or under working conditions. In this case, whether it is to dismantle or replace the metal mesh belt or re-engineer the mechanical equipment, it is necessary to follow the following procedures. The process goes on.

 

Turn off all power transformers, remove the protective cover, remove the motor's mechanical equipment anchor screws, and then move the motor to promote the slack of the metal mesh belt, and easily remove the damaged metal mesh belt. The removed metal mesh belt is assumed to be chaotic and worn, which means that there are problems with the motor machinery and equipment, and then choose a suitable metal mesh belt to prepare for full replacement.

 

The metal mesh belt should be sorted first. At this time, pay attention: It is not very good to use sandpaper to wipe off the oil or dust; it is not very good to choose to wash it in a detergent or wipe it immediately. Both of these two methods will damage the metal mesh belt.

 

Make sure that the metal mesh belt is indispensable before disassembly and replacement. Check the metal mesh belt to prevent deviation of direction, repair and maintain the transmission device and other maintenance machinery and equipment. If there are omissions, wear and other conditions, immediately adjust and repair. Put the metal mesh belt mechanical equipment to the metal mesh belt,

Then adjust the distance of the management method of the motor machinery and equipment, and use the bearing force tester to detect the net and send it to the appropriate bearing capacity; then tighten all the anchor screws of the motor. If it is tightened, it is likely to cause a metal mesh belt Does not work well.

 

After the metal mesh belt is removed and replaced, check the status of the metal mesh belt before it is replaced. If there is noise and vibration, it should be shut down immediately and the motor and roller bearings are checked.

 

Applicable Environment of Stainless Steel Mesh Belt

 

Stainless steel mesh belt is a friction-driven machine that transports materials in a continuous manner. Using it, a material transportation process can be formed from the initial feeding point to the final unloading point on a certain conveyor line. It can carry out the transportation of broken materials and the transportation of finished items. In addition to carrying out pure material transportation, it can also be matched with the requirements of the technological process in the production process of various industrial enterprises to form a rhythmic assembly line. Therefore, metal mesh belts are widely used in various modern industrial enterprises. It is an indispensable important accessory in various industries' automatic devices and modern automatic assembly lines.


The stainless steel mesh belt is used in the ultra-high temperature exceeding 400℃. When the stainless steel mesh belt is in normal operation, the temperature rises due to the heat of the conveying material, and the strength of the conveying belt gradually decreases as the temperature rises. The use limit of the stainless steel mesh belt will depend on the temperature generated by the friction between the material and the mesh belt and the temperature of the material. If the temperature exceeds 400℃, please consult the stainless steel mesh belt manufacturer to see whether it will affect the service life of the stainless steel mesh belt. Generally, the stainless steel mesh belt is resistant to high temperature, so it will not affect its service life at 400℃. Yes, but due to different manufacturing processes, the service life of stainless steel mesh belts manufactured by various manufacturers is different. When the stainless steel mesh belt is exposed to corrosive materials, it will cause adverse consequences. First, the mesh belt parts will become thinner and thinner, resulting in accelerated wear. The rust on the ordinary mesh belt parts will also affect the flexible rotation of the stainless steel mesh belt hinges and rollers. When the stainless steel mesh belt continues to work in an acidic or alkaline environment, the parts will appear stress corrosion and crystal force corrosion. 

 

Comparison of the Three Main Oven Baking Belts Used in Biscuit Baking
 

 

In the biscuit baking process, there are three main types of oven baking belts used for conveying dough pieces through the oven. Each type of belt has specific baking characteristics in terms of heat transfer and physical properties and therefore has a specific range of applications. They are rolled baking band conveyor belt, compound balanced weave conveyor belt, oven carbon steel conveyor belt.

 

Rolled baking band conveyor belts
Rolled baking band conveyor belts, also known as "z belts," are created using a specialized process that involves forcing a duplex unilateral spiral woven mesh through a rolling process. This process results in a flat and smooth surface, reduced belt thickness, and improved heat efficiency, all of which are important for efficient baking operations.
The friction-driven design of the rolled baking band conveyor belt using a large diameter drum provides additional benefits such as lightweight, low heat inertia, high strength, and good air circulation through the belt, which are essential in the baking industry to ensure even cooking and prevent food products from becoming stuck or burned.
Rolled baking band conveyor belts are incredibly versatile and widely used in the biscuit baking industry. They are particularly suitable for crackers, hard biscuits, and rotary-moulded products, as well as other types of biscuits, except for soft cookies with high fat content, where the dough may flow into the mesh holes. These conveyor belts feature wire mesh bands that allow convective air to pass through, heating the base of the dough pieces and ensuring even baking.
It's important to note that soft cookies with high fat content may not be suitable for rolled baking band conveyor belts, as this may result in an inferior final product. In such cases, alternative conveyor belts or baking trays may be more appropriate.

 

Compound balanced weave conveyor belt
Compound balanced weave conveyor belts, also known as cord weave conveyor belts, are constructed by interweaving series of left and right spirals to create a highly compact conveying surface. This distinctive weave pattern provides greater tightness compared to balanced or universal weave belts, making them an ideal choice for conveying small products and supporting top-heavy loads. In addition, the closely-woven structure of compound balanced weave conveyor belts makes them particularly suitable for baking and other applications that require a uniform, flat surface.
Compound balanced weave conveyor belts, featuring a distinctive "herringbone" weave pattern, offer a continuous and flat conveying surface that is tightly woven. These belts are relatively heavy and have a high heat mass, which allows them to conduct heat directly into the base of dough pieces. They are particularly popular in north america for baking soda crackers, but their versatility also makes them suitable for a wide range of biscuit types, with the exception of high-fat cookies. The pre-heated design of these conveyor belts further enhances their ability to efficiently transfer heat, resulting in a consistently baked product.

 

Oven carbon steel conveyor belt
Oven carbon steel conveyor belt refers to the conveyor belt on the production line of tunnel oven, which is one of the most core parts of tunnel oven. It is widely used in the production process of bakery products such as cookies, biscuits, cakes and desserts and so on.The steel belt has been used as the conveyor belt of the oven for more than half a century.
These conveyor belts are made from carbon steel, which is a durable and heat-resistant material that can withstand extreme temperatures. The steel is typically coated with a protective layer, such as a non-stick coating or a heat-resistant alloy, to prevent it from corroding or sticking to food products.
The oven carbon steel conveyor belt can be customized to meet specific application requirements, such as size, thickness, and shape. It can also be designed with various types of conveyor belt mechanisms, such as rollers, hinges, or cleats, to facilitate the movement of products through the oven or furnace.

 

FAQ

Q: What is mesh conveyor belt?

A: The wire mesh conveyor belt is formed by shaping and intertwining of wires with a single side chain. Our wire mesh conveyor belt of type FMC is easy to clean and to sanitize. It offers very high flexibility which assures the looping around very small diameters. It can be produced of Stainless Steel or Armonic Steel.

Q: What are the different types of conveyor belt specification?

A: The types of conveyor belts include roller conveyors, belt conveyors, modular plastic conveyors, flexible conveyors, slat conveyors, spiral conveyors, and pallet conveyors, each serving different operational needs in warehouse automation.

Q: What is mesh conveyor belt?

A: The wire mesh conveyor belt is formed by shaping and intertwining of wires with a single side chain. Our wire mesh conveyor belt of type FMC is easy to clean and to sanitize. It offers very high flexibility which assures the looping around very small diameters. It can be produced of Stainless Steel or Armonic Steel.

Q: Is stainless steel mesh good?

A: Stainless steel mesh's properties, particularly high resistance, give this product durability and strength. Therefore, it's an excellent choice if you want to protect your property from attacks or theft. This type of mesh can also withstand strong impacts and is almost impossible to cut or break.

Q: Which metal is used in conveyor belt?

A: Since many metal conveyor belts are used by the food industry, stainless steel is the ideal metal because of its impenetrable hygienic clean surface and exceptional durability. Stainless steel conveyor belts come in several forms including flat wire open structure for drainage and air circulation.

Q: What are the properties of stainless steel mesh?

A: Some common features of stainless steel wire mesh include its high strength, high temperature resistance, and ability to withstand harsh environments. It is also known for its attractive appearance, making it a popular choice for use in decorative applications.

Q: What is mesh conveyor belt?

A: The wire mesh conveyor belt is formed by shaping and intertwining of wires with a single side chain. Our wire mesh conveyor belt of type FMC is easy to clean and to sanitize. It offers very high flexibility which assures the looping around very small diameters. It can be produced of Stainless Steel or Armonic Steel.

Q: What are the basics of conveyor belt?

A: A conveyor belt is a looped belt that is driven by and wrapped around one or more pulleys. It is powered by an electric motor and supported by a metal plate bed or rollers upon which the conveyor belt rests. The pulley that powers a conveyor belt is referred to as the drive pulley and has an unpowered idler pulley.

Q: Which metal is used in conveyor belt?

A: Since many metal conveyor belts are used by the food industry, stainless steel is the ideal metal because of its impenetrable hygienic clean surface and exceptional durability. Stainless steel conveyor belts come in several forms including flat wire open structure for drainage and air circulation.

Q: What is the construction of a conveyor belt?

A: A typical belt conveyor system has a frame, idler rollers, head and tail pulleys, belt, and belt. The head pulley is joined to the actuator and the electric motor. It moves the conveyor by acting as the pulling force. The head pulley is at the point where the conveyor dumps its load.

We're well-known as one of the leading compound balanced mesh belt manufacturers and suppliers in China. If you're going to buy high quality compound balanced mesh belt for sale, welcome to get quotation from our factory. Also, customized service is available.

compound balance conveyor belt, Compound Balanced Mesh Belt with Welded Edge, Compound Balanced Mesh Belt

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